Containertreppenaufbauanleitung Stand 220312_EN.PDF

MAUDERER

Mauderer Alutechnik GmbH

Goßholzer Straße 44

88161 Lindenberg, Germany

BAVARIA ALUSYSTEMME

Assembly and operating instructions

BAVARIA aluminium walkways and stairs for mounting on containers

Note!

Maximum load: Distributed load = 2.0 kN/m² (max. 5.0 kN/walkway) Point load = 1.5 kN (on area of 200x200 mm)

  • Essential! A copy of these instructions must be available on the assembly site. Before assembly, the responsible person must read and understand these instructions. In particular the safety instructions on page 10 are to be observed. Please contact us if you have any questions.
  • Before assembly, the transport openings of the container must be checked to see whether they are suitable for the console mounting brackets.

Width of openings on office containers: ≥ 45 mm and ≤50 mm Width of openings on shipping containers: ≥ 65 mm and ≤70 mm

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Representation: A prefabricated building (ground floor, 1st and 2nd floors) consisting of 10 office containers with end-mounted doors and 2 storage containers.

Dated: March 2012 MAUDERER

Mauderer Alutechnik GmbH

Goßholzer Straße 44

88161 Lindenberg, Germany

Bavaria Alusysteme

As our example assembly shows, you can use almost any combination of containers when designing prefabricated buildings with our standard modules (see brochure):

Item 1: Walkway canopy 1-760 036/01, -/02 (load ca. 35 kg/m²). Optional drip trays (1-760 037/01, -/02) can also be employed on the first and second floors.

Item 2: Add-on module 1-760 003/01, 1-760 003/02, here for office containers Add-on module 1-760 003 is an extension to the staircase modules 1-760 004 to 1-760 006, 1-760 008, and 1-760 009. It is suitable for container widths of up to 3.0 m, among other things.

Item 3: Add-on module 1-760 003/01/D, 1-760 003/02/D, here for shipping/storage containers Application of this add-on module is analogous to 1-760 003/01, but it also requires: Landing console 2A/2B (2-760 334/-463) and additionally the pillar 2A/2B – 2.45 to 2.85 m (2-760 318/-465 760) or pillar 3A/3B – 2.85 to 3.25 m (2-760 464/-466).

Item 4: Staircase module 1-760 009/01 to 04/x, here for office containers This staircase module is an alternative to our staircase module 1-760 005 (also see brochure page 4/figure 2). For the staircase module 1-760 005, the stairs and walkway are mounted on the end of the container. The BAVARIA console technology allows for connection to the ISO corners.

Item 5: Stair tower 1-760 006/01 ... 02/x. The stair-tower module 1-760 006 is suitable for container towers more than two containers high. A stair tower is used in this instance. Components are affixed on pillars and/or to the ISO corners. The pillars must be placed on a concrete foundation. The prefabricated building can be extended with the add-on module 1-760 003.

Item 6: Staircase module 1-760 004/01 to 04/x, here for office containers For the staircase module 1-760 004, the staircase is mounted on the longitudinal side of the container to save space. The walkway is located at the end of the container. Here, too, the system is affixed with consoles on the ISO corners.

The following items are supplied with separate assembly and operating instructions enclosed with the product/delivery

1-760 006/01...02/x Stair tower

1-760 036/01, -/02 Walkway canopy

1-760 037/01, -/02 Drip tray

2-760 290 Container connector

2-760 339L, -R and 2-760 385L, -R Levelling consoles, landing/stairs

2-760 409L, -R Pillar for landing overhang

2-760 433 Pillar mounting bracket

Legend: x = is a place holder for either type A (standard stairs 34.7"), type B (special stairs 45"), type C (version for container width 3.0m), or type D (version for storage/shipping containers) stair towers.

Dated: March 2012 MAUDERER

Mauderer Alutechnik GmbH

Goßholzer Straße 44

88161 Lindenberg, Germany

Bavaria Alusysteme

Assembly instructions

Assembly by trained personnel only

Do not use damaged components! Immediately replace damaged parts with new original parts. Do not use if damaged!

  1. Attach the console mounting bracket and landing console:
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The console mounting bracket consists of the following parts:

A. 1 pce. Anchor M12, galvanized steel Item no. 2-760 305 B. 2 pcs. Hex nut M12, galv. steel Item no. D934/M12 C. 1 pce. Washer, small, galv. steel Item no. D125/13 D. 1 pce. Console mounting plate galvanized steel, item no. 2-760 304 E. 1 pce. Washer, large, galv. steel Item no. D440/13.5 MAUDERER

Mauderer Alutechnik GmbH

Goßholzer Straße 44

88161 Lindenberg, Germany

Bavaria Alusysteme

Description for figures 1 to 3:

1.1) With the anchor plate (A) positioned vertically, insert the console mounting bracket into the container transport opening and then rotate through 90°.

The slot on the end of the threaded rod must now be in a horizontal position.

The console mounting bracket 2-760 230 is only suitable for openings between 45 mm and 50 mm in width.

Other opening widths require the use of specialised console mounting brackets (e.g. 2-760 337).

1.2) The thread must rest on the bottom edge of the opening. The anchor plate (A) must overlap the container wall by at least 10 mm on either side. Counter plate (D) must rest on an even surface. (Also see Figure 2)

1.3) Attach plate (D) with anti-rotation element and small washer. The anchor plate (A) must remain in its position. Attach hex nut (B) and tighten. Torque ca. 20Nm!

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  • Alternatively you can combine either the levelling console (2-760 339L/-R) or the landing console 3 (2-760 346) with the console mounting bracket 3 (2-760 344). The add-on module 1-760 003/01/D is combined with either the landing console 2A (2-760 334) or landing console 2B (2-760 463), but only in conjunction with the pillars: Pillar 2A/2B (2.45-2.85m) – 2-760 318/-465 Pillar 3A/3B (2.85-3.35m) – 2-760 464/-466

Dated: March 2012 MAUDERER

Mauderer Alutechnik GmbH

Goßholzer Straße 44

88161 Lindenberg, Germany

Bavaria Alusysteme

Description for figure 4:

1.4) Hang the console from the installed bolts. Slide on the large washer (E) and screw on nut (B). Torque ca. 20 Nm!

1.5) After console assembly, check that the slot on the end of the threaded rod remains in a horizontal position. If the position of the slot has changed, you must assume that the installation of the mounting bracket is faulty!

If this is the case, correction is essential—otherwise there is a risk of accident!

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Dated: March 2012 MAUDERER

Mauderer Alutechnik GmbH

Goßholzer Straße 44

88161 Lindenberg, Germany

Bavaria Alusysteme

Description for figures 5 and 6:

2.1) Place the walkway on the console and align. Note that the vertical perforations (on the long edge of the walkway) should be facing the container! The horizontal perforations are required for various reasons, including the connection of the guardrails.

2.2) Use the walkway retainers (special bolt) to fix the supporting edge of the walkway to the console. Torque ca. 10 Nm!

Abutting walkway sections should be bolted together.

  1. For stair installation on the side of the container/walkway: In most cases, installation on the end of the container/walkway requires the use of pillars (instead of a staircase console)!

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Figure 8

  • Depending on the application, the staircase levelling console (2-760 385l,-R) may be required.

Figure 7 (45° stairs)

Description for figures 7 and 8:

3.1) The console mounting bracket must first be attached to the longitudinal side of the ISO corner before the staircase console can be installed.

3.2) The angle bracket at the head of the staircase can now be placed against the walkway and onto the console and bolted as shown in Figure 8.

Dated: March 2012 MAUDERER

Mauderer Alutechnik GmbH

Goßholzer Straße 44

88161 Lindenberg, Germany

Bavaria Alusysteme

  1. For stair guardrail installation with stairs on the side of the container/walkway. If the staircase is mounted on the end face of the walkway, the assembly of the stair guardrail is analogous. In this case, depending on the particular situation, a second staircase guardrail and a different guardrail connection must be used.
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Description for figures 9 to 11:

4.1) First, insert the upper guardrail posts into the holders (type B: 45° stairs), or mount the posts on the upper landing angle (type A: 34.7° stairs)—for the time being, just lay the lower posts on the step.

4.2) Then take the back plate in one hand, lift the post with the other hand and lean it against the outer stair stringer. You can now bolt the lower stair guardrail posts as shown in Figure 9.

4.3) After mounting the end guardrail, as described under 6.0, the next task is to connect the stair guardrail to the end guardrail with the use of our guardrail connector (2-769 019).

Dated: March 2012 MAUDERER

Mauderer Alutechnik GmbH

Goßholzer Straße 44

88161 Lindenberg, Germany

Bavaria Alusysteme www.Baura.de

5) Installing the guardrail on the longitudinal side of the walkway

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Description for figure 12:

5.1) First, place the guardrail against the longitudinal side of the walkway and align it so that the hole in the end flap lines up with the horizontal perforation. 5.2 Now using the set of screws, bolt the guardrail onto the walkway and onto the retainers under the walkway (tightening torque ca. 10 Nm!).

Note! Additional guardrails are installed in the same way. However, before an additional guardrail can be assembled, the guardrail connector (2-760 240) must be attached to one side of the handrail. After installation of the guardrail, the guardrail connector can be bolted centrally (as viewed from the ends of the handrail).

Dated: March 2012 MAUDERER

Mauderer Alutechnik GmbH

Goßholzer Straße 44

88161 Lindenberg, Germany

Bavaria Aluysteme

www.bau-austria.com

6) Installing the guardrail on the end of the walkway

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Figure 13

Description for figure 13:

6.1) First, place the guardrail against the end face of the walkway, whereby the guardrail connector slides onto the handrail of the longitudinal guardrail and is then bolted.

6.2) Now the end guardrail is bolted to the walkway with the screw set.

Note! It is imperative for the stair guardrail to be connected to the end face guardrail as described in section 4.3!

Dated: March 2012 MAUDERER

Mauderer Alutechnik GmbH

Goßholzer Straße 44

88161 Lindenberg, Germany

Bavaria Alusysteme GmbH

General information / safety:

  • The suitability of staircases, walkways and guardrails for their intended use and compliance with local regulations must be clarified by the installer or user prior to installation. We can make no guarantees in this respect.
  • There is a danger of falling during the installation of the system, such as when mounting the guardrail. The installer must plan and implement appropriate protective measures (PPE).
  • Avoid storing loads or objects on the walkway to prevent overloading and blocking of escape routes.
  • Installation only by qualified personnel using original parts!
  • Check for visible defects and any missing parts before installation!
  • All walkways and guardrails are to be free of stress after installation!
  • Walkways and staircases should always be secured with a guardrail!
  • Check all screw connectors before using the system for the first time!
  • Protect staircases and railings from collisions!
  • Depending on how long the system is to remain installed and how intensively it is used, repeat inspections should be carried out regularly (at least every 3 months)!
  • Dismantling of the installation only by qualified personnel in the reverse order of these assembly instructions!

Dated: March 2012

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